What does a Level 3 PPAP include?

The Production Part Approval Process (PPAP) quality documentation system is designed to verify a manufacturer’s ability to produce automotive parts. One of five submission levels, Level 3 includes a Part Submission Warrant (PSW), product samples and complete supporting data.

What is PPAP package?

PPAP is a series of documents gathered in one specific location (a binder or electronically) called the “PPAP Package”. The PPAP package is a series of documents which need a formal certification / sign-off by the supplier and approval / sign-off by the customer.

What are PPAP requirements?

Production Part Approval Process (PPAP) is the industry standard that ensures engineering design and product specification requirements are met. Through the PPAP guideline, suppliers and customers understand the requirements to obtain part approval of supplier manufactured parts.

What are the included in Level 2 PPAP?

A level 2 PPAP would need to include design records of saleable products as well as all other components and details. You would also need to include dimensional results, materials and performance test results, as well as qualified laboratory documentation.

What does PPAP mean in quality?

production part approval process
International quality standards for manufacturing continue to increase and many industrial companies are requiring that their suppliers use PPAP, which stands for production part approval process.

How many phases are there in PPAP process?

Phased PPAP organizes the Production Part Approval Process into four phases: Phase 0: ‘Run-at-Rate’ ❑ Phase 1: ‘Quality Verification’ ❑ Phase 2: ‘Production Verification’ ❑ Phase 3: ‘Capacity Verification’.

What is a PPAP checklist?

A PPAP checklist is used by quality managers to comply with all customer specifications, manufacture conforming parts, and ship them as scheduled. This comprehensive PPAP checklist includes detailed questions for each of the 18 production part approval process guidelines—from design records to part submission warrant.

What is R and S in PPAP?

S. R. S = The supplier shall submit to the customer and retain a copy of records or documentation items at appropriate R = The organization shall retain at appropriate locations and make available to the customer upon request. * = The supplier shall retain at appropriate locations and submit to the customer upon …

Is PPAP mandatory?

A PPAP is required for any new part submission as well as for approval of any change to an existing part or process. The customer may request a PPAP at any time during the product life.

How many parts are required for a PPAP?

The PPAP process consists of 18 elements that may be required for approval of production level parts. Not all of the elements are required for every submission.

What is process flow diagram in PPAP?

Process Flow Diagram, also known as a process flow chart, shows the document and clarifies all steps required in the manufacturing of the part in question. The process flow diagram must match both the control plan and the Process Failure Mode and Effects Analysis (PFEMA).

Who is responsible for PPAP?

Suppliers, not customers, are responsible for PPAPs. For a supplier, this means maintaining a quality system that documents all of the requirements of a PPAP submission is a necessity.

Who owns the PPAP process?

For those in the automotive industry, the PPAP process is currently governed by the PPAP manual published by the Automotive Industry Action Group (AIAG). PPAP is one if the 5 core tools of quality of the IATF 16949:2016 standard for the automotive sector quality management systems.